Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. Clamp valve body pickled in nitricfluoric acid bath netinox passivation treat ment. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. Zf 5hp24a automatic transmission spare parts catalog table. Get the best zf 5hp24 oem rebuilt, updated valve body only at revmax converters. Zf5hp24 parts not pictured, kits, manuals, etc click on a section to see a detailed view. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. Chrysler a604 41te 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group.
Fully automatic control system of gearbox allowed the transmission to easily cope with the increased power of eightcylinder engines. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. In other instances, the valve body sections need to be pried apart, which often delaminates the gasket. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and. After sorting out various running issues and getting the vehicle through an mot, have been driving for a month now.
Information about transmission zf 5hp24 automatic gearbox zf 5hp24 was developing on the basis of fourspeed automatic gearbox. Ensure kickdown switch wire is not pinched under valve body assembly. To identify core as generation 1 versus generation 2, check for presence of 456 clutch boost valve in the control valve body assembly figures 1. The repairing of this transmission is only allowed to persons with an specific training from zf getriebe gmbh. Control valves control valves 3 september 2016 check out our growing selection on kele.
Buy zf6hp26 6hp26 transmission valve body seal kit. Selector shift valve compression spring compression spring compression spring compression spring main pressure valve compression spring compression spring compression spring. The detailed steps below correlate to the quick guide steps. Valve body kits free delivery possible on eligible purchases. Ensure the correct location of the valve body in the housing. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Zf5hp18 088 i am rebuilding a spare 088 5hp18 transmission. Tighten the packing gland to the appropriate torque for the valve. Acdelco 24217868 gm original equipment automatic transmission. Refer to figure 107 for lower front valve body exploded view and identification of valves. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. Sonnax offers direct replacement, oe quality valve body separator plate 95740046 for zf6hp192632 generation 1 applications.
Zf 5hp24 transmission repair manual pdf online download. These plates incorporate a black silicon sealant bead to bond upper and lower valve body sections together once rebuild is complete. Refer to figure 112 for channel plate screen location on the upper. Zf 5hp24 pressure regulator repair kit will fit all zf 5hp24 and 5hp24a automatic transmissions audi, bmw, jaguar and range rover vehicles made in the u. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. Submittal sheet flowrite 599 series, 2way valves, 12 to 2 inch, document no. The valve body is the control center of the automatic transmission. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. Buy acdelco 24217868 gm original equipment automatic transmission control valve body assembly, remanufactured. Atsg blog fnr55nr5 secondary valve body variations. Zf 5hp24 oem rebuilt, updated valve body revmax converters. Sonnax transmission parts for zf zf5hp19 applications. Click on a part number to view part variations, pricing, and availability. Vw passat 96 see to figure 2 for clutch and band application chart.
This manual covers the procedure for repairing the complete transmission. Differential pinion driven transfer low rev underdrive 2nd brake overdrive 5 speed only underdrive hub drive transfer wiring harness underdrive clutch 5 speed only pinion driven transfer direct planet b filter accumulators 50 tiss toss 11 11 66 51 67 68 24 25 70 70 1 71. Hipco valve normally open maintenance instructions. Just wanted to give a shout out to midwest diesel for the great customer service. Once youve turned to a valve body page, just locate a particular transmission problem pressure issues, tcclockup, shift concerns, etc. This will work for all 5r55e, and 5r44e applications 1997 to 2012. Bonnet 1 dotted line represents ansi 125 valve body. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. To properly rebuild todays valve bodies, a solid understanding of the functional design of the unit is necessary. Zf 6hp19 6hp26 rebuilt, updated transmission valve body. At valve body pro, we take pride in producing the highestquality, usamade remanufactured valve bodies in the industry. Psi kpa closeoff ratings for pneumatic valve assemblies, equal percentage. By transgo valve body upgrade avoid blowing out the a clutch drum after rebuild.
Zf5hp19, zf5hp19fl, zf5hp19fla oversized lubrication. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. The modern automatic transmission dl501 is developed by audi ag for allwheel drive vehicles with longitudinal arrangement of the power unit. We have had may folks asking about the fnr55nr5 transmission. Worn valve body circuits must be restored to original factory specifications in order to operate properly. There was a small amount of fine metallic dust found on the magnets in the sump, i would not say excessive. Sonnax transmission products catalog canada wide parts. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear.
Transmission repair manuals zf 5hp24 instructions for. Refer to figure 108 for lower rear valve body exploded view and identification of valves. Revmax brings you the best zf 6hp19 6hp26 rebuilt, updated transmission valve body, the high quality computer dyno tested valve body. The following pages provide information on the valve body breakdown including check ball function and valve function for this family of transmissions. Do not mix up, discard or lose components from the valve trains. Actually fivespeed gearbox got additional friction clutches that allowed increasing the number of steps. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34. This will also add the following products to your cart. Zf 5hp24 valve body fault hi all i am relatively new to this forum, after having just purchased 1999 xk8 in jan of this year. It has been reported, that resurfacing the valve body and chemically stripping the remaining gasket, has worked when time or parts are an issue.
Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. Zf 5hp24 lower valve body bare housings repair the cause, not just the symptom. Make sure you are using the latest design for your application. Zf 5hp24 automatic transmission spare parts catalog. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34 coast clutch drum forward clutch forward drum coast clutch forward sprag. This zip kit zf66r60zip is designed for zf6hp19, zf6hp26, zf6hp32 generation 1 and ford 6r60. Not sure if its right for your vehicle x5 20102011 l4 2. Installation hold valve body cam downward and install throttle cable in slot.
Related products for zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. I have stripped out the valve body on the transmission, and found the upper casting to have a crack in it, common issue evidently. Sonnax recommends removing all valve trains to thoroughly clean valve body after completing the lubrication bore reaming process. Some bmw have e shift which does not incorporate a. Zf 5hp24 transmission repair manual pdf free online. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Zf 5hp24 automatic transmission spare parts catalog table of contents 5hp24 transmission overview north american applications. Removal of the end plate will release the valve trains in all four bores. Zf 5hp24a automatic transmission spare parts catalog. Zf 5hp24 automatic transmission spare parts catalog table. Zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. When it becomes necessary to replace the secondary valve body in an fnr55nr5 transmission, the replacement valve body.
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